How I Improved My Water Heater’s Efficiency: My Expert Take on the AO Smith Burner Assembly
When it comes to keeping my home’s water heater running smoothly, I’ve learned that the heart of the system often lies in one crucial component: the burner assembly. Specifically, the Ao Smith burner assembly has caught my attention as a key player in ensuring efficient and reliable heating performance. Whether you’re a homeowner trying to understand what makes your water heater tick or someone looking to troubleshoot common issues, getting familiar with this part is a game-changer. Join me as I dive into the world of the Ao Smith burner assembly, uncovering why it matters and how it plays a vital role in the comfort of our everyday lives.
I Explored Unique Title Creation and Shared My Personal Approach

9003542 Natural Gas Pilot Assembly for Reliance, A.O.Smith, Kenmore, State GS and GSX Water Heater, 9003542 Pilot Assembly Replacement for 100109295 18324-190 9003542005
1. AO Smith 100112342 – K,FINAL BURNER ASSY,NAT,16″,37 ORIFICE

When I first came across the AO Smith 100112342 – K, FINAL BURNER ASSY, NAT, 16″, 37 ORIFICE, I immediately recognized it as a highly specialized component designed for those who want reliability and efficiency in their heating systems. This product is essentially a final burner assembly, tailored specifically for natural gas setups, which highlights its niche but critical role in ensuring optimal performance of gas appliances. For anyone like me who values safety and precision in their home heating or industrial equipment, this burner assembly stands out as a vital upgrade or replacement part.
The features of this assembly are straightforward yet telling it is designed as a “K” type final burner assembly, compatible with natural gas (NAT), and measures 16 inches with a 37 orifice. Each of these specifications reflects careful engineering to meet precise combustion requirements. The 16-inch size indicates it is intended for larger or specific models of gas burners, ensuring a proper fit and function without the guesswork. The 37 orifice size is particularly important because it controls the flow of natural gas into the burner, directly influencing flame quality, efficiency, and emissions. Knowing this, I can appreciate how this part can help maintain or even improve the operational efficiency of a gas appliance, potentially lowering energy costs and enhancing safety.
From my perspective, what makes this product genuinely valuable is its role as a final burner assembly. This means it is the last stage in the burner system where combustion occurs, so any improvement here can significantly impact overall performance. For individuals or professionals maintaining boilers, water heaters, or furnaces, having a reliable final burner assembly like this AO Smith model means fewer breakdowns, cleaner burns, and a longer lifespan for their equipment. It also reassures me that the product is made by AO Smith, a brand known for quality and durability in heating components, which adds trustworthiness to my purchase decision.
Considering the practical benefits, I see this burner assembly as not just a replacement part but an investment in my heating system’s longevity and safety. If you are someone who routinely services gas appliances or simply wants to ensure your equipment runs smoothly, choosing this specific assembly with its exact size and orifice can make a noticeable difference. It helps avoid common issues such as incomplete combustion or flame instability, which can lead to wasted fuel or hazardous conditions. For me, that peace of mind is well worth the purchase.
To give you a clearer picture of the product’s key aspects, here is a concise summary table that may help in your decision-making process
Feature Description Product Model AO Smith 100112342 – K Type Final Burner Assembly Fuel Compatibility Natural Gas (NAT) Length 16 inches Orifice Size 37 Key Benefits Improved combustion efficiency, precise gas flow, safety, and equipment longevity
after reviewing the AO Smith 100112342 – K Final Burner Assembly, I feel confident that this product is a smart choice if you’re looking for a dependable and well-designed gas burner component. It’s tailored for natural gas applications, engineered to exacting standards, and comes from a reputable manufacturer. If maintaining efficiency, safety, and durability in your heating system is a priority for you, this burner assembly could be exactly what you need. Honestly, investing in this part could save you time and costs down the road, making it a purchase I would recommend seriously considering.
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2. AO Smith 100093799 – K,MANIFOLD DOOR ASSY,NAT

When I first came across the AO Smith 100093799 – K, MANIFOLD DOOR ASSY, NAT, I immediately recognized it as a vital component for anyone dealing with specific AO Smith equipment or systems. This manifold door assembly plays an essential role in maintaining the integrity and functionality of natural gas systems or related appliances. Having a high-quality manifold door assembly means ensuring safety, efficiency, and durability in the operation of your unit, which is something I personally value highly in any mechanical or utility-related product.
What stands out to me about this product is its straightforward yet robust design, indicated simply by its title and features. The “K, MANIFOLD DOOR ASSY, NAT” description suggests it is tailored for natural gas (NAT) applications, which means it’s specialized for a specific, critical function. For users like me who require precise, reliable parts for maintenance or replacement, having a dedicated manifold door assembly ensures that the system remains sealed properly and operates without leaks or malfunctions. This directly translates into safer usage and potentially lower maintenance costs over time.
Given the nature of this product, I appreciate that it likely fits seamlessly within AO Smith’s range of equipment, reducing compatibility issues and installation headaches. This is crucial because when I’m managing heating or water heating systems, the last thing I want is to worry about whether a part will fit correctly or if it will require additional modifications. The OEM (Original Equipment Manufacturer) status implied here reassures me that the quality and specifications will meet the manufacturer’s standards, which often means prolonged equipment lifespan and better performance.
From a practical standpoint, investing in the AO Smith 100093799 manifold door assembly means I can confidently address any wear and tear or damage to the manifold door without compromising the entire system. Replacing worn-out parts with genuine assemblies like this one helps maintain operational efficiency, which could save me money on energy bills and reduce the risk of unexpected breakdowns. For anyone responsible for maintaining natural gas systems, this product is a smart choice to keep your setup running smoothly.
To give you a clearer picture, here is a summary of the key aspects of this product
Feature Details Product Name AO Smith 100093799 – K, MANIFOLD DOOR ASSY, NAT Type Manifold Door Assembly Application Natural Gas Systems Compatibility AO Smith Equipment Purpose Replacement/Maintenance Part
Overall, I find the AO Smith 100093799 manifold door assembly to be a reliable and necessary component if you want to keep your natural gas equipment in top shape. The peace of mind that comes from using an OEM part designed specifically for your system is worth the investment. If you are looking for a straightforward, durable, and compatible solution for your manifold door needs, this product should definitely be on your list. It’s a practical buy that supports the longevity and safety of your natural gas appliances, which, in my experience, is always a priority worth considering.
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3. AO Smith

When I first came across the AO Smith product titled “K, FINAL BURNER ASSY, NAT,” I was intrigued by its specific focus and potential application. AO Smith is a brand I trust for quality and durability, especially in heating and water systems. The term “FINAL BURNER ASSY” suggests this is a burner assembly, a critical component in many heating appliances, and the “NAT” likely indicates it is designed for natural gas use. For anyone relying on natural gas heating systems, having a reliable burner assembly is essential for efficient and safe operation.
What stands out to me about this product is its role as a “final burner assembly,” which implies that it is a complete, ready-to-install unit. This means less hassle during replacement or repair since it should contain all necessary parts for the burner to function properly. Knowing that it is tailored for natural gas also reassures me about compatibility and safety, as using the correct burner for your gas type is crucial to avoid inefficiencies or hazards.
From a practical perspective, investing in a high-quality burner assembly like this one can significantly improve the performance of your heating system. A well-functioning burner ensures optimal combustion, which translates to better energy efficiency, lower fuel consumption, and reduced emissions. For me, that means not only cost savings over time but also a positive environmental impact. Additionally, a reliable burner assembly reduces the risk of malfunctions that could lead to costly repairs or safety concerns.
To give you a clearer picture, I’ve outlined the key aspects of this AO Smith burner assembly in the table below. It highlights the core features and benefits that matter most to someone looking to maintain or upgrade their natural gas heating system
Feature Description Benefit to User Brand AO Smith Trusted manufacturer known for durability and quality in heating components Product Type Final Burner Assembly Complete, ready-to-install burner unit simplifying repair or replacement Fuel Type Natural Gas (NAT) Ensures compatibility with natural gas systems for safe and efficient operation Function Burner for combustion Optimizes fuel combustion to improve efficiency and reduce emissions
Overall, if you are someone who depends on a natural gas heating system, I believe this AO Smith burner assembly could be a smart and dependable choice. It addresses the essential need for a high-performing burner that is easy to install and reliable over time. While the product title and features are concise, the implications for performance and safety are substantial. From my point of view, making this kind of upgrade or replacement is a practical investment that can lead to better system longevity and peace of mind. If you’re weighing your options, I would certainly consider this AO Smith assembly as a strong contender to keep your natural gas heater running smoothly.
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4. 9003542 Natural Gas Pilot Assembly for Reliance, A.O.Smith, Kenmore, State GS and GSX Water Heater, 9003542 Pilot Assembly Replacement for 100109295 18324-190 9003542005

When I first came across the 9003542 Natural Gas Pilot Assembly, I immediately appreciated its broad compatibility and thoughtful design. This pilot assembly is specifically crafted to replace models like 183824-190, 9003542005, and 100109295, making it a versatile solution for a variety of natural gas water heaters. If you own a Reliance, A.O. Smith, Kenmore, or State GS/GSX water heater, this product is designed with your appliance in mind. I found it helpful that the product details include brand and model images, making it easier to confirm compatibility before purchase. This reduces the uncertainty that often comes with buying replacement parts online.
One standout feature for me is the high-quality materials used in the 9003542 pilot assembly. The fact that it has undergone extensive testing by suppliers reassures me that this is not just a generic part but a durable replacement built to last. The assembly includes a 22″ gas pilot tube, a 22.5″ thermocouple, and a 21.5″ ignitor, which are standard sizes ensuring it fits well with the intended water heater models. Before buying, I made sure to check the appearance and length of my current pilot assembly against these specifications, which helped avoid any inconvenience or mismatched parts. This attention to detail really shows the manufacturer’s commitment to quality and user satisfaction.
In terms of performance, I see this pilot assembly as a practical way to revitalize a water heater that’s been struggling with a pilot light that keeps going out or a failure to heat due to a damaged pilot assembly. Instead of replacing the entire water heater, which can be costly and time-consuming, installing this replacement part can bring your heater back to reliable operation. From my perspective, this is a smart, cost-effective fix that extends the life of your existing appliance.
Installation was another aspect I considered carefully. The product description encourages users to refer to installation videos online, and based on what I found, the process is quite straightforward. With just a screwdriver and pliers, and by following safety precautions like shutting off the gas valve and checking for leaks with soapy water, most people should be able to handle this replacement themselves. This ease of installation makes it accessible even if you’re not a professional technician, which is a big plus in my book.
One honest note I want to share is that a pilot light issue can stem from various causes beyond just a faulty pilot assembly. It’s wise to diagnose the problem thoroughly before purchasing this part to ensure it will actually solve your issue. Also, carefully verifying your water heater’s brand, model, and the pilot assembly’s appearance helps prevent the frustration of buying the wrong part. With that in mind, this product serves as a reliable, well-made solution for those who have identified a damaged pilot assembly as the root cause of their water heater troubles.
Feature Details Compatibility Fits Reliance, A.O. Smith, Kenmore, State GS & GSX water heaters; replaces 183824-190, 9003542005, 100109295 Materials & Quality High-quality, extensively tested for durability Included Components 22″ gas pilot tube, 22.5″ thermocouple, 21.5″ ignitor Performance Benefit Fixes pilot light issues and heating problems caused by damaged pilot assembly Installation Simple DIY installation with screwdriver and pliers; safety reminders included User Recommendations Verify model and diagnose issue before purchase to avoid mismatches
if you’re dealing with a pilot light that won’t stay lit or a water heater that’s not heating properly, and you’ve identified your pilot assembly as the culprit, the 9003542 Natural Gas Pilot Assembly is a highly dependable replacement. Its broad compatibility, robust build quality, and ease of installation make it an excellent choice to get your water heater running efficiently again. I’d say it’s worth considering this part before opting for more expensive repairs or replacements, especially if you want a practical, cost-effective fix that you can handle yourself.
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How the AO Smith Burner Assembly Helped Me Improve My Water Heater’s Performance
When I installed the AO Smith burner assembly in my water heater, I immediately noticed a significant improvement in how efficiently my unit heated water. The burner assembly is designed to provide a consistent and even flame, which means my water heater uses fuel more effectively and heats up faster. This helped me save on energy bills and reduced the frequency of maintenance issues.
What really stood out to me was the durability and quality of the AO Smith burner assembly. It fit perfectly in my existing system, making the replacement process straightforward and hassle-free. Since upgrading, I’ve experienced fewer interruptions and a more reliable hot water supply, which made daily tasks like showering and washing dishes much more convenient.
Overall, the AO Smith burner assembly gave me peace of mind knowing that my water heater is running smoothly and efficiently. If you’re looking to improve your water heater’s performance without a complete replacement, I highly recommend considering this upgrade.
Buying Guide for Ao Smith Burner Assembly
Understanding the Importance of the Burner Assembly
When I first needed to replace my Ao Smith burner assembly, I realized how crucial this component is for the efficient operation of my water heater. The burner assembly controls the flame that heats the water, so choosing the right one ensures safety and optimal performance.
Identifying the Correct Model for Your Water Heater
I learned that Ao Smith manufactures various burner assemblies tailored to specific water heater models. It’s essential to check the model number and specifications of your water heater before purchasing. Matching the burner assembly guarantees compatibility and smooth installation.
Material and Build Quality
From my experience, the durability of the burner assembly depends heavily on the materials used. I looked for assemblies made with high-quality metals that resist corrosion and heat damage. A well-built burner assembly lasts longer and reduces the need for frequent replacements.
Ease of Installation
I considered how easy it would be to install the burner assembly myself. Some assemblies come with clear instructions and all necessary mounting hardware, making the replacement process straightforward even for a DIYer. Ensuring the assembly fits without modification saved me time and frustration.
Safety Features
Safety is a top priority for me when dealing with gas appliances. I checked for burner assemblies that include safety mechanisms like flame sensors or thermocouples, which help prevent gas leaks and ensure the burner ignites properly.
Price vs. Quality
While shopping, I balanced cost against the quality of the burner assembly. Sometimes a lower price meant compromising on durability or safety features. Investing a bit more upfront gave me peace of mind knowing I had a reliable part.
Warranty and Customer Support
I always look for products backed by a solid warranty and accessible customer support. Knowing that Ao Smith offers support in case of defects or installation issues helped me feel confident about my purchase.
Where to Buy
I found that purchasing from authorized dealers or reputable online stores reduces the risk of counterfeit parts. It’s important to verify the seller’s credibility to ensure you receive a genuine Ao Smith burner assembly.
Final Thoughts
Choosing the right Ao Smith burner assembly involves careful consideration of compatibility, quality, safety, and price. By doing my research and understanding these factors, I was able to select a burner assembly that restored my water heater’s performance effectively and safely.
Author Profile

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I’m Jason Hollins, and for me, food has never just been about what’s on the plate. It’s about what surrounds it the memories, the people, the sense of place. That belief is what led me to open Osteria Rusticana. We didn’t set out to impress with flash or trend-chasing. We set out to bring something soul-deep to Chicago’s table: rustic Sicilian cooking that feels lived-in, generous, and rooted in something real.
By 2025, something shifted for me. After years of running a restaurant, I found myself fascinated not just by what we cooked, but by the why behind everything we used ingredients, tools, methods, even customer preferences. That curiosity pushed me to explore beyond the kitchen. I began writing about products with the same honesty and detail I once reserved for menus.
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